
My old silk bonnets were completely frayed and dead, so I went digging in my stash to see if I could make my own. I like the final product, so here’s what I did.
Fabric

I had some leftover 22 momme silk charmeuse fabric from when I made Ryan silk pillowcases, which was perfect for this project.

I also had some extra ribbed spandex that worked perfectly as a headband. I originally thought about trying to save the elastic headband from my old bonnets, but I didn’t have the energy to try and remove a combination overlock and chain stitch seam.
Pattern

Instructions
- Cut out the headband: Use your spandex fabric to cut out a strip for the headband. Make sure it’s the length of your head’s circumference and wide enough to fold in half. My headband measures 21 inches by 6 inches.
- Cut out the bonnet: Using your silk fabric, cut out a large circle for the bonnet. The size depends on how much volume you want, but typically a 18-24 inch diameter works well for most bonnets. My bonnet measures 18 inches in diameter.
- Sew a basting stitch: On the edge of the silk bonnet, sew a basting stitch 1/2 inch away from the edge. Leave long threads at the start and end to gather the fabric later.
- Sew the headband: Fold the headband strip in half (right sides together), and sew the short ends together using a stretch stitch, such as a serger or zigzag stitch, to create a loop.
- Fold and pin the headband: Fold the headband in half lengthwise, bringing the raw edges together. Pin the folded headband to hold it in place, making sure the seam is aligned.
- Gather the silk bonnet: Pull on the long threads of the basting stitch to gather the silk bonnet fabric until its circumference matches that of the headband.
- Pin the bonnet and headband together: With the right sides facing each other, pin the gathered silk bonnet to the raw edges of the folded headband. Distribute the gathers evenly.
- Sew the bonnet to the headband: Stitch the gathered silk bonnet and the headband together using a stretch stitch. For easier sewing, place the gathered silk on the bottom and the headband on top while feeding it through your machine.
- Remove the gathering stitches: Gently pull out the basting (gathering) stitches now that the bonnet is securely attached to the headband.
- Finish: Turn the bonnet right side out, and you’re done! You now have a beautiful silk bonnet.
Conclusion
This was a straightforward project, and I’m glad I had scraps in my bins that could be used. I’m also glad I don’t need to buy bonnets anymore.


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